Introduction:
Despite the rapid development of infrastructure projects, the market demand for sand and gravel aggregates has increased. Stationary and mobile crushing plants are the primary stone crushers available in the current market. Purchasing a crusher plant must include thorough research and critically examining all available options. To get more flexibility and convenience, various companies prefer mobile crushers. Besides, there are numerous circumstances where a stationary crushing machine will be an excellent option. Let’s discuss the difference between stationary and mobile crushing plants with their features so you can make an informed decision!
What is Mobile Crushing Plant?
On-site crushing and recycling significantly improve the bottom line of larger infrastructural, construction, and other projects. Mobile crushing and screening plant enhances working efficiency and is used for mining, recycling, crushing, and processing activities.
These machines are in high demand in metallurgy, chemical, building, hydropower, and other relevant industries. Also, they serve the purpose of recycling building trash during urban demolition. Using a mobile crushing plant significantly reduces operational costs, saves time, and decreases the environmental impact.
What is Stationary Crushing Plant?
A stationary crushing plant is a stone crushing and processing machine not movable once installed at the site. A production line including a feeder, jaw crusher, cone crusher, impact crusher, vibrating screen, sand washer, belt conveyor, and other pieces of machinery makes up the stationary crushing plant.
It is a classic method for processing sand and is best suited for projects requiring a significant production volume, a lengthy production cycle, and no transfer operations. The stationary crusher plant is suitable for crushing different waste materials and mining.
Difference between Mobile and Stationary Crushing Plants
Numerous industries opt for stationary crushers for their long service life, advanced processing technology, and reliable operation. Besides, mobile crushers with great cost-effectiveness have become increasingly popular in the mining industry with all their innovative features. Both crushers have their aspects and benefits. However, it would help if you considered your business needs before choosing the one. Here is a complete guide on the difference between mobile crushing and stationary crushing plants:
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Movability
A mobile crushing plant is created by mounting several crushing components on a standalone mobile chassis. This allows the machine to move easily between sites for multiple applications and reduces transition time. You cannot move stationary crushers easily after installing them at the site.
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Flexibility
Mobile crushers are more flexible and can reach areas that stationary crushers cannot. Stationary crushers tend to produce higher-quality materials but are limited in their application. They offer less flexibility and are used only to crush larger rocks into small pieces.
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Versatility
Due to its larger and more potent components, stationary crushing plants are more efficient and have a higher capacity. However, they only offer a limited number of functionalities, which limits their application. Due to extra components like built-in screens and conveyors, mobile crushers are more versatile.
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Installation
The mobile crushing plant installation process is simple due to its integrated structure. Straightforward and smooth installation lower the workload and shortening the installation period. Installing stationary crushers is time-tacking and tricky; however, they offer stable and quality operations.
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Maintenance
Once successfully installed and operational, the stationary crusher plant just requires routine maintenance. The service life is extensive, the chance of failure rate is small, and the maintenance is easy. Mobile crushers also offer operational stability and excellence but often require maintenance.
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Cost
Purchasing a mobile crushing plant is more expensive than a stationary crushing unit. The mobile crushing plant is the best choice if your investment cost is acceptable and your construction site is small. In addition, mobile crushing plants require high maintenance costs. Additionally, if you plan to operate multiple mining sites simultaneously, you must configure various mobile crushing plants adding more to your budget.
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Working Capacity
The working efficiency of stationary crushing plants is higher relative to other types of plants. As soon as the machinery is used, it may run constantly and achieve automatic production for greater profits. Mobile crushers are better suited for configuration due to the frame’s constrained area and load-bearing capabilities. If your manufacturing needs increase, you may need to raise your mobile crusher investment costs.
Mobile Crushing Plant VS Stationary Crushing Plant
| Mobile Crusher | Stationary Crusher |
| Moveable between working sites | Cannot moveable easily once installed |
| Compact and integrated structure | Large and heavy structure |
| Multiple applications | Limited application |
| Higher in cost | Cost-effective |
| Requires More Maintenance | Requires Less Maintenance |
| Easy to install | Difficult to install |
Mobile Crushing and Stationary Crushing Plants: Which is the Best for You?
Professional preference will determine whether to use a stationary or mobile crushing machine. To decide among them, base your choice on the sector of business you are in and the purposes for which you require the crusher plants. The simplest thing you need to do to choose between crusher plants is to evaluate their features to match them with your business requirements. Both crushers have unique characteristics, applications, advantages, and disadvantages.
A mobile crusher is a good choice if you are working on several projects simultaneously. These crushers save time due to the fast installation features, making it easy to move from one site to another, enhancing productivity and working efficiency.
The stationary crusher plant is ideal for a lengthy construction project and significant production needs. They can be swiftly put into operation after installation, ensuring a high return on investment and productivity rate. Once you determine the crusher type you require, you must configure other aspects such as size, output, raw materials, capacity, and more.